Job Overview
Produces N.C. programs for punch press operation by calculating all X-Y values from design data: produces programs; checks drawings to make sure they are correct; decides, based on part complexity and plant loading , which press to produce the part on; complete all mathematical calculations to produce the program; updates files and maintains file references; when a TST file is open conducts the necessary test to determine if part can be safely run; during testing procedures checks punch carefully to be sure of clamp clearances etc.; looks for vital information such as part number, size, tool list, punch angle before running test; when operator has tested part, transfers TST designation to PK designation; works with designers to develop new parts; works closely with punch press operators on new products and in troubleshooting problems; periodically checks for accuracy of punch and program; expedites gateway items by giving the them top priority if there is a need for programming work; assists designers in developing prototype parts; with complete knowledge of punch press operation suggests design changes that reduce set-up time, are machine compatible and save tooling; assists operators and supervision in productivity issues and scrap reduction; controls inventory of multiple parts; adds special instructions to shop paper when required makes jigs periodically; assists in the training of new operators and new programmers.
SKILLS/KNOWLEDGE/EXPERIENCE:
_ knowledge of punch presses, press operation, parts, engineering systems, files, procedures, NC programming, design requirements and material gained over a period of 3 to 5 years.
_ ability to punch parts accurately and without damaging the punches, dies or machine by learning proper techniques and by following proper procedure.
_ knowledge of Just in Time requirements.
_ knowledge of material characteristics, the effects of gauge changes on metal forming and measuring techniques in assisting the design effort.
_ knowledge of punch press tooling, tooling limitations and restrictions and sharpening and grinding techniques.
_ knowledge of system operation and machine design.
_ ability to read drawings and interpret design requirements for programming.
_ mathematical skills to use trigonometric functions, to make calculations and take precise measurements.
_ analytical ability to calculate mathematical data, plan production and calculate tool requirements.
_ knowledge of quality program as it impacts punches.
_ knowledge of engineering terminology, product specifications, shear tolerances, other design requirements and shop procedures.
- ability to read, understand and follow WIP sheet
_ organizational ability to plan work sequence, collect data, select tool and machine priorities, follow up on paper work, set up files and reduce set up interferences.
_ knowledge of the brake operation and bend requirements to ensure that punched material can be worked in the brake area.
_ communication skills to direct others, discuss priorities assist in training and troubleshoot problems.
_ knowledge of operating requirements for the NC turret punch presses, corner notcher and SPH punches.
- knowledge of the scanning procedure
- knowledge of the workers responsibilities under the OH&SA
MENTAL EFFORT REQUIRED TO PERFORM THE JOB:
_ must concentrate on programming tasks for long periods of time with interruptions for priority changes fairly common.
_ must be able to concentrate on fine detail and poor quality drawings, and maintain accuracy levels that are difficult.
_ good hand eye coordination.
_ capable of calculating procedures mentally without the use of drawings or detailed instructions.
_ must be attentive to the needs of others.
PHYSICAL EFFORT REQUIRED TO PERFORM THE JOB:
_ stamina to remain in the same position for extended periods.
_ works in front of a computer terminal for long periods of time - head in awkward positions
_ must work in an area where moving machinery can cause injuries.
RESPONSIBILITIES ASSOCIATED WITH PERFORMING THE JOB:
_ responsible for transferring design data into a computer program accurately and consistently and in a manner that maximizes punch efficiency and minimizes part costs
_ responsible to ensure that tools are not damaged through improper positioning of clamps in the programming and test process or through improper punch techniques and that machine and operators are protected.
_ checks drawings from engineering for accuracy and compatibility with machine process and ensures revised drawings are issued to shop floor.
_ on complex design works test part through the machine to check program capability.
_ responsible for maintaining the Fabricam computer, computer software, files, manuals and other instructional material.
_ must have good decision making abilities and maintain schedule deadlines
_ gains knowledge of machine line operation and machine loading at a level that surpasses that of direct supervision and most of the operators and designers.
_ makes priority changes to expedite gateway items and to ensure machine efficiency without the direction of supervision.
_ brings major problems or problems that will effect other areas to the attention of supervision.
_ maintains a safe and clean work area.
_ reports accidents, damage or safety problems to supervisor immediately.
_ follows all job procedures as detailed in the operator inspection plans.
_ follows general plant rules for safety and proper procedures.
- scans on and off work orders as they are processed
- responsible for maintaining production flow from proceeding operation to the subsequent operations
WORKING CONDITIONS:
_ works in a factory environment where noise is a problem and requires the wearing of hearing protection devices while working on the punches.
_ works in a area where parts are punched out in an automatic operation where the danger of operator or spectator contact is a possibility.
_ works at a job where concentration is essential and the strain from concentrating over long hours is a factor of the job, and interruptions are frequent.
TRAINING REQUIREMENTS
PROGRAMMER
SELECTION CRITERIA:
_ concentration and accuracy are requirements of the job, candidates must be sufficiently narrow focused to work on tasks for long periods and with detailed information.
_ extensive experience with punch presses and brakes as well as overall machine line experience is a necessity.
SKILLS:
_ analytical skills that enable the individual to calculate and problem solve are essential.
_ ability to measure material accurately.
_ computer skills and a understanding of computer programming.
SPECIAL KNOWLEDGE:
_ knowledge of programming the Fabricam system and set up procedures for the presses.
_ knowledge of parts and equipment limitations.
SAFETY:
_ special training on the need for hearing protection.
_ good housekeeping habits.
Pay: $23.81-$26.41 per hour
Benefits:
- Casual dress
- Company events
- Dental care
- Disability insurance
- Extended health care
- Life insurance
- On-site parking
- RRSP match
- Vision care
Work Location: In person
